Improvements in proving ground test methods enhances profitability   
Challenge
  • To enable confident Product Sign-Off for safety critical road vehicle springs made from novel composite material
Approach
  • Survey the most demanding service environments experienced by steel springs in the market segment
  • Road load data collection, on-road and off-road for limit condition duty cycles
  • Data analysis to generate proving ground feature combinations representing an 80:1 mileage acceleration ratio, then definition of a 2,000 mile multi-cycle proving ground sign-off test.
Benefit
  • Test regime approved and adopted by subsequent vehicle customers
  • Data acquisition applied to laboratory servo hydraulic multi axis test rigs for simultaneous component testing
  • Safety critical components validated for road application
  • Service duty represented while avoiding unrepresentative torture tests which can cause costly over-design

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