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Improvements in proving ground test methods enhances profitability
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Challenge
- To enable confident Product Sign-Off for safety critical road vehicle springs made from novel composite material
Approach
- Survey the most demanding service environments experienced by steel springs in the market segment
- Road load data collection, on-road and off-road for limit condition duty cycles
- Data analysis to generate proving ground feature combinations representing an 80:1 mileage acceleration ratio, then definition of a 2,000 mile multi-cycle proving ground sign-off test.
Benefit
- Test regime approved and adopted by subsequent vehicle customers
- Data acquisition applied to laboratory servo hydraulic multi axis test rigs for simultaneous component testing
- Safety critical components validated for road application
- Service duty represented while avoiding unrepresentative torture tests which can cause costly over-design
BACK
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