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Composite leaf spring development |
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Challenge
- Volume UK manufacturer of world class composite leaf springs (GKN) sought global business opportunities in passenger car applications
- Composite materials typically offer specific strain energy capacity and fatigue life many times that of their steel counterparts
- Leaf springs have not seen significant application in this field since 1950’s, and steel coil springs are ubiquitous
Approach
- Apply concept thinking which could offset the higher spring cost by offering the OEM customer a range of other features
- A flat, low profile spring lends itself to a larger interior package, and to modular assembly with linkages in an isolated subframe: benefits include greater occupant space, easier ‘stuff up’ assembly and quieter NVH
- A slender, lightweight transverse leaf reduces unsprung mass and can be 4-point mounted to displace the anti-roll bar function
Benefits
- Modular, lightweight and refined passenger
car rear suspension systems built and tuned for
US and Japanese vehicle OEMs
- Technology licensed to Japanese Tier
1 supplier
- GKN and many of its global customers
gained access to a technology which could
fulfil future product and
manufacturing requirements
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